We provide high-precision CNC turning of metal components according to drawings, 3D models, samples and customer technical specifications. Our CNC turning equipment allows us to handle one-off parts, repair jobs, small batches and serial production.
We perform external and internal turning of shafts, bushings, flanges, rings, couplings, discs, pulleys, housing components and other rotational parts. Depending on the component design, the manufacturing process may include: rough and finish turning; external and internal cylindrical surfaces; tapered surfaces; end faces and shoulders; grooves; internal and external threads; holes; contoured surfaces. For each order, the machining process is selected according to the material, part geometry, required accuracy, production quantity and subsequent manufacturing operations.
CNC TURNING EQUIPMENT
DMG MORI Gildemeister CTX 310
CNC turning centre for high-precision machining and serial production. Equipped with live tooling, making it suitable for complex parts requiring stable dimensions and repeatability.
DMG MORI Gildemeister NEF 600
CNC lathe for machining shafts, bushings, flanges, couplings and other rotational components. Used for one-off parts, repair work and serial production, including parts manufactured to individual customer drawings.
DMG MORI Gildemeister NEF 400
CNC lathe for precision machining of small and medium-sized components. Used for finishing and complete machining where stable geometry and repeatability within a production batch are required.
16M30F3
Heavy-duty CNC lathe for machining larger and heavier components. Used for shafts, discs, bushings and other large rotational parts where significant workpiece dimensions must be combined with programmable machining.
PARTS WE MACHINE:
Shafts & Axles
Turning of stepped, drive and gearbox shafts with external and internal bearing and fitting surfaces.
Bushings & Rings
Manufacturing of bushings, rings, sleeves and components with internal and external cylindrical surfaces.
Flanges & Discs
Machining of end faces, holes, fitting surfaces, grooves and other functional features.
Couplings & Drive Components
Machining of couplings, half-couplings, hubs and other industrial drive components.
Housing Components
Turning of housing elements containing rotational surfaces, bearing seats, end faces and threaded connections.
Custom Parts
Manufacturing of non-standard and repair components according to drawings, samples or technical specifications.
We work with one-off components, repair parts and repeat production batches. For serial production, the machining process and CNC program are prepared with an emphasis on:
dimensional stability;
machining productivity;
repeatability;
reducing unnecessary setups.
For one-off and repair components, the main focus is on selecting the most efficient manufacturing route and determining whether the part should be restored or manufactured as a new component according to existing documentation or a sample.
COMPLETE MACHINING CAPABILITIES
LLC Spetsremmash can perform further machining and heat-treatment operations at the same manufacturing facility. After turning, depending on the technical requirements, the part can proceed to:
Machining of slots, planes, holes and complex surfaces.
CNC Boring
Precision machining of bores and housing components.
CNC Grinding
Finishing of bearing, fitting and working surfaces.
Gear Manufacturing
Gear cutting, spline machining and manufacturing of gear shafts and other toothed components.
Heat Treatment
Hardening, induction hardening, carburising, normalising, annealing and tempering.
Restoration & Cladding
Gear cutting, spline machining and manufacturing of gear shafts and other toothed components.
WHY CNC TURNING?
Repeatability & Process Control
CNC machining is particularly effective for complex components and repeat production batches.
Program-controlled machining allows us to reproduce technological operations consistently, reduce manual operations and maintain stable critical dimensions throughout a production run.
For complex parts, turning can also be only the first stage of a complete manufacturing route followed by: milling → boring → heat treatment → grinding → gear machining
NEED A LARGE PART MACHINED?
For components that exceed the capabilities of standard CNC turning equipment, we operate a separate range of heavy-duty turning, boring and vertical turning machines.
CNC Vertical Turning
Machining of large housing, ring and disc-type components. Heavy-duty vertical turning equipment allows us to process components up to approximately: Ø3,200 mm • height up to 1,600 mm • weight up to 16 t on the SEDIN 1532 vertical lathe.
Machining of large housings and heavy components, including precision boring, planes and interrelated surfaces. Equipment includes: 2A637 • 2N636 • 2B635 • WKW-100 • SIP Hydroptic • Hauser • Ixion