LLC Spetsremmash
Business hours
9:00 AM – 6:00 PM
+380933757875
+380983491736
Mechmachservises@gmail.com
Kovtunoled@gmail.com
Send a Drawing
UA
PL
LLC Spetsremmash

Blank Preparation

We prepare metal blanks for subsequent machining, welding and heat treatment.
TRUMPF laser cutting, ESAB plasma cutting, band saw equipment and press forming allow us to produce blanks of the required shape and dimensions without involving external subco
Request a Quote

WE SELECT THE PROCESS ACCORDING TO MATERIAL & GEOMETRY

We perform:
  • laser cutting of sheet metal;
  • plasma cutting;
  • straight and contour cutting;
  • cutting of round and profiled stock;
  • band saw cutting to size;
  • preparation of blanks for turning;
  • preparation of blanks for milling;
  • cutting of flanges, rings and plates;
  • stamping;
  • press forming;
  • preparation of parts for welding;
  • production of blanks for subsequent complete metal machining.



BLANK PREPARATION EQUIPMENT
From Precision Laser Cutting to Heavy Pressing

  • Industrial Laser Cutting System TRUMPF TruLaser L3030
    Industrial laser cutting system for high-precision sheet metal cutting.
    The working area of the L3030-class machine is approximately:
    3000 × 1500 mm
    This allows us to process standard-format sheets and efficiently nest a large number of parts within a single cutting layout.
    Main advantages include:
    • narrow cutting kerf;
    • good repeatability;
    • complex contours;
    • minimal need for subsequent mechanical edge finishing.
    • 3000 × 1500 mm • CNC • precision contours • serial cutting
  • ESAB Cutting System SGX2500 Plasma Cutting System
    We use plasma cutting for workpieces where the main factors are material thickness, productivity and overall dimensions, while ultra-high laser-cutting accuracy is not critical.
    The process is suitable for:
    • structural steel;
    • large plates;
    • flanges;
    • housing blanks;
    • parts intended for subsequent turning;
    • milling;
    • welding.
    • Plasma cutting • thick metal • large blanks • ESAB
  • Band Saw Equipment
    Cutting of round, square and profiled metal stock to the required length before machining.
    We prepare blanks for:
    • shafts;
    • bushings;
    • flanges;
    • housing components;
    • other parts made from bar stock, forgings or profiles.
    Band sawing allows us to leave the required machining allowance without unnecessary material loss.
    Round stock • profiles • bars • cutting to size
  • Hydraulic Presses up to 630 t
    Our press equipment is used for stamping, forming and other force-based operations with metal blanks.
    Maximum force:
    up to 630 tonnes
    This allows us to work with massive components and industrial-grade tooling.
    up to 630 t • stamping • forming • heavy blanks

TRUMPF LASER CUTTING

Precision Sheet Metal Cutting
We use laser cutting for components requiring:
    • complex external contours;
    • internal holes and cut-outs;
    • repeatability across production batches;
    • narrow cutting kerf;
    • efficient nesting on the sheet;
    • minimal mechanical finishing after cutting.
  • The TRUMPF L3030 has a working area of approximately:
    3000 × 1500 mm
    This allows us to manufacture:
    • flanges;
    • rings;
    • brackets;
    • plates;
    • covers;
    • housing components;
    • parts with holes;
    • blanks for welded structures;
    • components for production tooling.
Learn More

ESAB PLASMA CUTTING

Для важких і товстостінних заготовок
  • When the thickness or nature of the workpiece makes laser cutting economically inefficient, we use plasma cutting. Plasma cutting is particularly effective for producing:
    • large flanges;
    • heavy plates;
    • housing blanks;
    • structural steel components;
    • technological plates;
    • components that will undergo subsequent machining.
  • We select the cutting process not according to which machine is available, but according to:
    • material;
    • thickness;
    • geometry;
    • subsequent manufacturing route.
Learn More

FROM SHEET, BAR OR PROFILE TO A BLANK READY FOR MACHINING

  • BAND SAW CUTTING

    Preparation of Bars & Profiles
    Turning and milling production often does not require a complex contour — the key task is to correctly cut the blank from stock material.
    Using band saw equipment, we prepare:
    • round stock;
    • square stock;
    • rectangular profiles;
    • tubes;
    • forgings.
    Learn More

  • PRESS FORMING

    Force up to 630 tonnes
    Hydraulic presses complement our laser and plasma cutting capabilities.
    After producing a flat blank, depending on the manufacturing process, we can perform a press operation using the appropriate tooling.
    This makes it possible to combine:
    cutting → forming → machining
    within one manufacturing route.

    Learn More

PARTS & BLANKS WE PRODUCE

BLANKS FOR TURNING

  • shafts;
  • axles;
  • bushings;
  • flanges;
  • discs;
  • rollers;
  • gear shafts;
  • other rotational components.

BLANKS FOR MILLING

From sheet or plate to a blank ready for subsequent milling.

BLANKS FOR LARGE GEARS

Complete manufacturing route within our facility.

BLANKS FOR WELDED STRUCTURES

Accurate preliminary cutting simplifies assembly and reduces the amount of subsequent machining required.

PROFILE BLANKS

With both complex and simple contours.

FRAMES, TECHNOLOGICAL ASSEMBLIES & BRACKETS

COMPLETE METAL MACHINING

The blank preparation department is directly connected with our other production capabilities:
  • CNC Turning
    Preparation and machining of rotational components.
  • CNC Milling
    Machining of plates, housings and complex components.
  • Vertical Turning
    Large discs, flanges and gear rims.
  • CNC Boring
    Large housing blanks.
  • Gear Manufacturing
    Preparation of blanks for gears and gear components.
  • Welding & Restoration
    Sheet-metal parts and welded assemblies.

MATERIAL SAVINGS

A Blank as Close as Possible to the Finished Part
The correct cutting method reduces the amount of material that subsequently has to be converted into chips.
  • This is particularly noticeable for:
    • serial laser cutting;
    • ring-shaped parts;
    • flanges;
    • complex external contours;
    • large milled components
  • Optimising the blank reduces not only material consumption, but also the machining time required in subsequent operations.
Learn More
How We Work
We Receive Your Technical Requirements
Send us a drawing, 3D model, photographs or a description of the part.
If necessary, our specialists will clarify the material, tolerances, required quantity and other technical requirements.
We Develop the Manufacturing Process and Quotation
We review the documentation, determine the required operations and agree on the production time, price and order conditions.
Manufacturing
We perform all required blank preparation, machining, heat-treatment and finishing operations.
For complex projects, we can keep the customer informed about the key stages of production.
Final Inspection & Shipping
We perform final inspection, prepare the parts for shipment and agree on a suitable delivery method
Need a Blank or a Finished Component?
Send us a drawing, 3D model or the main dimensions.
We will select the optimal blank preparation method:
  • laser cutting;
  • plasma cutting;
  • band saw cutting;
  • press forming;
and, if required, perform subsequent machining through to the finished component.
Click to Attach
By clicking "Send Drawing", you consent to the processing of your personal data.
Contact Us
Phone:
+380 93 375 78 75
+380 98 349 17 36
Email:
Mechmachservises@gmail.com
Kovtunoled@gmail.com
Address:
49V Shakhtarska Street,
Novovolynsk, Volyn Region,
45400, Ukraine